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Design For Six Sigma (DFSS)- It is a business procedure of regulation of Six Sigma’s ideology. There are several tools and methods within Six Sigma for the process to be running in the right direction and Design For Six Sigma (DFSS) methods determine the need of the business and customers.
Application of these methods enables people responsible for the processes to foresee and eliminate defects before or during the process thus ensuring a robust and flawless design of process which increases customer satisfaction and delivers better results & minimizes the risk of failure for a product.
Applications where organizations can apply –
Products / Services Design
- Designing/redesigning systems to ensure robust designs for flawless operations and ensuring smooth manufacture and future service
- Designing/redesigning services for high customer satisfaction.
Process Design
- Designing/redesigning layouts & equipment choices for ensuring flawless manufacture
- Integrating DFSS tools into existing Product Development framework
- Designing/redesigning departments, layout & infrastructure for ensuring flawless customer service
Implementation of Design For Six Sigma (DFSS) have different options. Unlike Six Sigma, which is commonly driven by DMAIC (Define, Measure, Analyze, Improve, Control), Design For Six Sigma (DFSS) has a number of step wise processes, all in the style of the DMAIC.
Design For Six Sigma (DFSS) is sometimes synonymously referred to as DMADV (define, measure, analyze, design, verify). Although alternatives such as IDOV (Identify, Design, Optimize, Verify) are also used.
DMADV stands for its five phases of implementation.
1. Define the goals of project and customer needs
2. Measure different aspects of customer specifications and demands
3. Analyze the options on hand for process to meet customer demands
4. Design the process in detail to eliminate defect causing flaws
5. Verify the design by simulating performance and confirm if it meets customer specifications
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