Computer Aided Design (CAD)

Computer-aided design (CAD) is the use of computer systems to assist in the creation, modification, analysis, or optimization of a design. CAD software is used to increase the productivity of the designer, improve the quality of design, improve communications through documentation, and to create a database for manufacturing. CAD output is often in the form of electronic files for print, machining, or other manufacturing operations.

Computer-aided design is used in many fields. Its use in designing electronic systems is known as electronic design automation, or EDA. In mechanical design it is known as mechanical design automation (MDA) or computer-aided drafting (CAD), which includes the process of creating a technical drawing with the use of computer software.

CAD software for mechanical design uses either vector-based graphics to depict the objects of traditional drafting, or may also produce raster showing the overall appearance of designed objects. However, it involves more than just shapes. As in the manual drafting of technical and engineering drawings, the output of CAD must convey information, such as materials, processes, dimensions, and tolerances, according to application-specific conventions.

CAD may be used to design curves and figures in two-dimensional (2D) space; or curves, surfaces, and solids in three-dimensional (3D) space.

CAD is an important industrial art extensively used in many applications, including automotive, shipbuilding, and aerospace industries, industrial and architectural design, prosthetics, and many more. CAD is also widely used to produce computer animation for special effects in movies, advertising and technical manuals, often called DCC digital content creation. The modern ubiquity and power of computers means that even perfume bottles and shampoo dispensers are designed using techniques unheard of by engineers of the 1960s. Because of its enormous economic importance, CAD has been a major driving force for research in computational geometry, computer graphics(both hardware and software), and discrete differential geometry. The design of geometric models for object shapes, in particular, is occasionally called computer-aided geometric design (CAGD)

History

Starting around the mid 1970s, as computer aided design systems began to provide more capability than just an ability to reproduce manual drafting with electronic drafting, the cost benefit for companies to switch to CAD became apparent. The benefit of CAD systems over manual drafting are the capabilities one often takes for granted from computer systems today; automated generation of Bill of Material, auto layout in integrated circuits, interference checking, and many others. Eventually CAD provided the designer with the ability to perform engineering calculations. During this transition, calculations were still performed either by hand or by those individuals that could run computer programs. CAD was a revolutionary change in the engineering industry, where draftsmen, designers and engineering roles begin to merge. It did not eliminate departments, as much as it merged departments and empowered draftsman, designers and engineers. CAD is just another example of the pervasive effect computers were beginning to have on industry.

Current computer-aided design software packages range from 2D vector-based drafting systems to 3D solid and surface modelers. Modern CAD packages can also frequently allow rotations in three dimensions, allowing viewing of a designed object from any desired angle, even from the inside looking out. Some CAD software is capable of dynamic mathematical modeling, in which case it may be marketed as CADD.

CAD is used in the design of tools and machinery and in the drafting and design of all types of buildings, from small residential types (houses) to the largest commercial and industrial structures (hospitals and factories).

CAD is mainly used for detailed engineering of 3D models and/or 2D drawings of physical components, but it is also used throughout the engineering process from conceptual design and layout of products, through strength and dynamic analysis of assemblies to definition of manufacturing methods of components. It can also be used to design objects. Furthermore many CAD applications now offer advanced rendering and animation capabilities so engineers can better visualize their product designs.4D BIM is a type of virtual construction engineering simulation incorporating time or schedule related information for project management.

CAD has become an especially important technology within the scope of computer-aided technologies, with benefits such as lower product development costs and a greatly shortened design cycle. CAD enables designers to layout and develop work on screen, print it out and save it for future editing, saving time on their drawings.

Uses

Computer-aided design is one of the many tools used by engineers and designers and is used in many ways depending on the profession of the user and the type of software in question.

CAD is one part of the whole Digital Product Development (DPD) activity within the Product Lifecycle Management (PLM) processes, and as such is used together with other tools, which are either integrated modules or stand-alone products, such as

• Computer-aided engineering(CAE) and Finite element analysis (FEA)
• Computer-aided manufacturing(CAM) including instructions to Computer Numerical Control (CNC) machines
• Photo realistic rendering
• Document management andrevision control using Product Data Management (PDM).

CAD is also used for the accurate creation of photo simulations that are often required in the preparation of Environmental Impact Reports, in which computer-aided designs of intended buildings are superimposed into photographs of existing environments to represent what that locale will be like were the proposed facilities allowed to be built. Potential blockage of view corridors and shadow studies are also frequently analyzed through the use of CAD.

CAD has been proven to be useful to engineers as well. Using four properties which are history, features, parameterization, and high level constraints. The construction history can be used to look back into the model’s personal features and work on the single area rather than the whole model. Parameters and constraints can be used to determine the size, shape, and other properties of the different modeling elements. The features in the CAD system can be used for the variety of tools for measurement such as tensile strength, yield strength, electrical or electro-magnetic properties. Also its stress, strain, timing or how the element gets affected in certain temperatures, etc.

Types of Designing and Drafting

There are several different types of CAD, each requiring the operator to think differently about how to use them and design their virtual components in a different manner for each.

There are many producers of the lower-end 2D systems, including a number of free and open source programs. These provide an approach to the drawing process without all the fuss over scale and placement on the drawing sheet that accompanied hand drafting, since these can be adjusted as required during the creation of the final draft.

3D wireframe is basically an extension of 2D drafting (not often used today). Each line has to be manually inserted into the drawing. The final product has no mass properties associated with it and cannot have features directly added to it, such as holes. The operator approaches these in a similar fashion to the 2D systems, although many 3D systems allow using the wireframe model to make the final engineering drawing views.

3D “dumb” solids are created in a way analogous to manipulations of real world objects (not often used today). Basic three-dimensional geometric forms (prisms, cylinders, spheres, and so on) have solid volumes added or subtracted from them, as if assembling or cutting real-world objects. Two-dimensional projected views can easily be generated from the models. Basic 3D solids don’t usually include tools to easily allow motion of components, set lmits to their motion, or identify interference between components.

Solid Modeling There are two types of solid modeling

• 3D parametric solid modelingallows the operator to use what is referred to as “design intent”. The objects and features created are modifiable. Any future modifications can be made by changing how the original part was created. If a feature was intended to be located from the center of the part, the operator should locate it from the center of the model. The feature could be located using any geometric object already available in the part, but this random placement would defeat the design intent. If the operator designs the part as it functions the parametric modeler is able to make changes to the part while maintaining designed in relationships.
• Explicit Modelers or Direct 3D CAD Modelersprovide the ability to edit geometry without a history tree. With direct modeling once a sketch is used to create geometry the sketch is incorporated into the new geometry and the designer just modifies the geometry without needing the original sketch. As with Parametric modeling, Direct modeling has the ability to include relationships between selected geometry (e.g., tangency, concentricity).

Top end systems offer the capabilities to incorporate more organic, aesthetics and ergonomic features into designs. Freeform surface modeling is often combined with solids to allow the designer to create products that fit the human form and visual requirements as well as they interface with the machine.

Technology

Originally software for Computer-Aided Design systems was developed with computer languages such as Fortran, ALGOL but with the advancement of object-oriented programming methods this has radically changed. Typical modern parametric feature based modeler and freeform surface systems are built around a number of key C modules with their own APIs. A CAD system can be seen as built up from the interaction of a graphical user interface (GUI) with NURBS geometry and/or boundary representation (B-rep) data via a geometric modeling kernel. A geometry constraint engine may also be employed to manage the associative relationships between geometry, such as wireframe geometry in a sketch or components in an assembly.

Unexpected capabilities of these associative relationships have led to a new form of prototyping called digital prototyping. In contrast to physical prototypes, which entail manufacturing time in the design. That said, CAD models can be generated by a computer after the physical prototype has been scanned using an industrial CT scanning machine. Depending on the nature of the business, digital or physical prototypes can be initially chosen according to specific needs.

Today, CAD systems exist for all the major platforms (Windows, Linux, UNIX and Mac OS X); some packages even support multiple platforms. Right now, no special hardware is required for most CAD software. However, some CAD systems can do graphically and computationally intensive tasks, so a modern graphics card, high speed (and possibly multiple) CPUs and large amounts of RAM may be recommended.

The human-machine interface is generally via a computer mouse but can also be via a pen and digitizing graphics tablet. Manipulation of the view of the model on the screen is also sometimes done with the use of a Space mouse/Space Ball. Some systems also support stereoscopic glasses for viewing the 3D model. Technologies which in the past were limited to larger installations or specialist applications have become available to a wide group of users. These include the CAVE or HMD`s and interactive devices like motion-sensing technology

Examples of CAD softwares

Autodesk- Autocad, Autodesk-Inventor, Creo parametric, Catia, Solid Edge, Solidworks, Staad pro, Hi cad, Vectorworks fundamentals, VariCAD, QCAD, Google sketchup, ProgeCAD, Bricscad and NanoCad