Comparisons With Other Methods

ConceptTraditional MethodABCJIT and Lean Enterprise
Original purposeInventory valuation, matching and overall profitMore accurate product costs for management decisionsReduce waste and increase efficiency
Expanded purposeManagement control – variance analysisLeads to activity based managementSystem philosophy of Continuous improvement
Concept of optimizationPromotes sub-system optimizationNot addressed by ABCPromotes system optimization
Emphasis on improvementAssumes a static set of constraints to optimize within, not improvementNot addressed by ABC, but extends to activity analysisKaizen to reach perfection using the Plan-Do-Check-Action technique
OrientationShort run emphasis with long run implicationsLong run variable costsLong run improvement
Main ConceptProduction and value added by production departmentsCost tracing to provide accurate costs and profits by cost object, e.g., products etcThe whole system: interdependence, cooperation and synergy
Production control or emphasisPush system with emphasis on labor efficiency and production volumeNot addressedPull system using kanban authorizations to produce
Overhead cost allocation emphasis & driversAllocate using production volume based driversTrace to activities, then to products using various driversAssign costs based on cycle time in the cells
Product costs accuracyNot accurate – distortedFairly accurateFairly accurate
Inventory levelsHighNot addressedMinimum to zero
WastePrice and quantity variancesNot addressed, extends to ABMEmphasis on eliminating
Quality of conformanceInspect to find spoilageNot addressedQuality at the source, Jidoka
Effect producing excess inventory has on profitIncreases profitIncreases profitUsing throughput costing it decreases profit
Signals towards increasing product diversityTends to promote it by showing that more diversity creates higher production volume and lower unit costDiscourages it by showing the additional costs created by product diversity, i.e., overhead creeps upDiscourages it through the concepts of focused factories & dedicated cells
Recognition of the concept of variabilityNo explicit recognition of common cause variationNot addressed specifically from the SPC perspective, but it recognizes that diversity creates variation in costsRecognized and applied at the operator level with statistical process control (SPC) techniques
Performance MeasurementsMainly financial measurements, i.e., variances, Net income and return on investmentProduct costs, service activity costs and customer costs all related to profitabilityNon-financial measurements such as cycle time, on time delivery, quality (% defects) inventory turns as well as unit costs
Extending JIT
Interfaces between Logistics Manufacturing

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