Career as Lean Manufacturing Engineer

Lean manufacturing focuses on lean philosophy which is about the elimination of waste in all forms at the workplace. Specific lean methods include just-in-time inventory management, Kanban scheduling systems, and 5S workplace organization. This skill can help you get ahead of your peers and will let you fetch good fortune.

Let us get into details of career as Lean Manufacturing engineer!

What is lean manufacturing?

Lean Manufacturing or simply Lean is a process proven to be successful at many fortune 500 companies. It is a proven method to significantly bring down costs. Lean manufacturing is customer focused, and it’s all about developing & maintaining a system to provide value to its customers. It teaches how to eliminate wasteful practices & create more valuable products for the customers. Five major steps of lean implimentation are –

first, Specify Value. Define value from the perspective of the final customer.
second, Map.
third, Flow.
fourth, Pull.
fifth, Perfection.

Target Audience

This field is indented for job seekers in the domain of lean manufacturing, that is, there is no specific set of prerequisites required for getting along. Any Employees and organizations requiring a standardized approach to problem solving for the purpose of continuous improvement in Quality Management.

Who is a Lean Manufacturing Engineer?

A lean manufacturing engineer is in charge of implementing and overseeing optimal manufacturing practises by designing and implementing quality management procedures to ensure that produced goods follow a set of specifications.

What are the roles and responsibilities?

The on the job responsibilities are somewhat difficult to compile in a document. However, some of the duties that are required to be carried out are –

firstly, Purchase new manufacturing equipment, conduct and audit time studies for productivity.
also, Develop standard work standards and line balancing for productivity.
furthermore, Identify manufacturing cost reductions.
in addition, Optimize machining processes to reach product quality, efficiency and process repeatability.
also, Execute LEAN manufacturing techniques and design.
furthermore, Optimize work flow and cell designs for shop throughput.
in addition, Design machine and tools for new product or process.
also, Track and execute cost reduction for process improvements.
lastly, Plan, execute and manage projects to complete through product continuous improvement.

Skills required in Lean Manufacturing

There is no prerequisite for learning lean manufacturing. However, it is expect that candidate working in this field carry these skills –

firstly, Quality, Cost and Delivery Data Analysis to assess performance
furthermore, Effective communication, whether sending or receiving this is an essential core skill
in addition, Visual Management of performance and workplace conditions
also, Effective team working techniques
additionally, 5S to organize the workplace
moreover, Standardized Work to analyze work and capture current best methods
essentially, Delegation
last but not least, Motivation

Lean Manufacturing Engineer Career paths

Some of the career paths you can opt for after learning about Lean manufacturing are –

PROCESS ENGINEER

Many process engineers need to possess those abilities in order to carry out their duties. We were able to narrow down the most popular skills for someone in this role by looking at resumes. We discovered that imagination, listening skills, and math skills were all listed on a lot of resumes.

QUALITY ENGINEER

If you produce high-quality work, you will be employed. As a quality engineer, you test product plans and find out whether there are any issues and what is causing them.
The majority of quality engineers have bachelor’s degrees, so if this is what you want to do, you can start applying to schools now. In reality, you’re probably interested in getting a healthy education while you’re at it. This could turn out to be a healthy job for you!

Places to learn about the Lean Manufacturing

You can learn about lean manufacturing through following ways –

Getting an under graduation degree in business and manufacturing

You can get an undergraduate degree right after completing your class 12th. You can begin your career in this field through this and after getting started, you will be promoted to the position of a manager after some time.

Also, Getting PGDM or post graduation degree

It is highly recommended that candidates gain some practical experience of this field or in general, dealing with the manufacturing and allied activities, before they go for a master’s degree course. Going for post graduation in this field becomes essential after a point of time. You can go for PGDM in business administration.

Through certification courses by verified educators and sites such as VSkills, Coursera, Udemy etc.

The certification courses from various vendors as Vskills, Udemy, Coursera etc. are becoming very popular. The certifications have emerged as real currency of 21st century which can be used to secure a real job. Many companies hire the certified candidates. Certification also help you get an edge over others in the same domain no matter if you are already working in this domain or have started fresh in this domain.

Adopting learning by doing

Field like this requires more practical experience. So, it is beneficial if you implement your learning by taking small practical assignments or more specifically, going for an applied course in this field.

Moreover, interning under a coach who knows how to implement the technique

You can also do various internships or apprenticeship programs to gain experience in this field because at one point it becomes essential to have practical knowledge along with the theoretical knowledge for getting a job. So, instead of getting a job which is less paid just because you lack experience, you should do a lot of internships or apprenticeship programs.

Market demand and Average salary

Lean Manufacturing professionals are in tremendous demand in global market. With the demand for low cost production rising, Manufacturing companies constantly look for Lean specialists to meet for low cost production & increase profitability & efficiency. Companies like Philips India, Columbia Asia, Bosch, TCS, Bajaj Auto, Godrej Group, Hindustan Unilever hire the certified professionals in this field.

The average Lean Manufacturing Specialist salary in the United States is $84,262 as of February 26, 2021, but the range typically falls between $71,236 and $95,249. Salary ranges can vary widely depending on many important factors, including education, certifications, additional skills, the number of years you have spent in your profession.

Benefits of learning lean manufacturing

Benefits of getting the lean certification are unlimited. There are some benefits from the view point of an organization too. However, some of them are –

firstly, Increased product quality: Improved efficiency frees up employees and resources for innovation and quality control.
also, Improved lead times: As manufacturing processes are streamlined, businesses can better respond to fluctuations in demand and other market variables, resulting in fewer delays and better lead times.
furthermore, Sustainability: Less waste and better adaptability makes for a business that’s better equipped to survive well into the future.
also, Employee satisfaction: this technique boosts not only productivity, but also employee satisfaction.
in addition, Increased profits: And, of course, more productivity with less waste and better quality ultimately makes for a more profitable company and more salaries too.

So, getting the lean management engineering can be beneficial for both the organization as well as individual self. Hurry up and start preparing for your better future.