Important definitions and terminologies used in Lean Manufacturing
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A
AAR (After Action Review) in Lean Manufacturing
A-B Control in Lean Manufacturing
ABC Analysis in Lean Manufacturing
ABC Warehouse in Lean Manufacturing
ABC XYZ Analysis in Lean Manufacturing
Active Period Method in Lean Manufacturing
Adaptable Manufacturing System in Lean Manufacturing
Affinity Diagram in Lean Manufacturing
Agile in Lean Manufacturing
Agile Manifest in Lean Manufacturing
Agile Manufacturing System in Lean Manufacturing
American System of Manufacturing in Lean Manufacturing
Amoeba Management in Lean Manufacturing
Andon Line in Lean Manufacturing
APQP (Advanced Product Quality Planning) in Lean Manufacturing
AQL (Acceptable Quality Level or formerly Acceptable Quality Limit) in Lean Manufacturing
Assembly Cell in Lean Manufacturing
Assembly Line in Lean Manufacturing
Autonomation in Lean Manufacturing
B
Baton Touch in Lean Manufacturing
Black Belt in Lean Manufacturing
Blame Game in Lean Manufacturing
BOM (Bill of Materials) in Lean Manufacturing
BOSCARD (Background, Objectives, Scope, Constraints, Assumptions, Risks and Deliverables) in Lean Manufacturing
Bottleneck in Lean Manufacturing
Bottleneck Walk in Lean Manufacturing
Bowling Chart in Lean Manufacturing
BPMN (Business Process Model and Notation) in Lean Manufacturing
Brainstorming in Lean Manufacturing
Brownfield in Lean Manufacturing
Bubble Diagram in Lean Manufacturing
Bucket Brigade in Lean Manufacturing
Buffer in Lean Manufacturing
Bullwhip Effect in Lean Manufacturing
C
C/O (Change Over) in Lean Manufacturing
CAPM (Certified Associate in Project Management) in Lean Manufacturing
Cardboard Engineering in Lean Manufacturing
Cargo Cult Science in Lean Manufacturing
CCPM (Critical Chain Project Management) in Lean Manufacturing
Cellular manufacturing in Lean Manufacturing
Chalk Circle in Lean Manufacturing
Change Agent in Lean Manufacturing
Change Over Time in Lean Manufacturing
COBACABANA (Control of Balance by Card Based Navigation) in Lean Manufacturing
Continuous Flow in Lean Manufacturing
CONWIP (Constant Work in Progress) in Lean Manufacturing
Critical Path (CP) in Lean Manufacturing
Customer Takt in Lean Manufacturing
Cycle Time in Lean Manufacturing
D
Dantotsu in Lean Manufacturing
Dashboard in Lean Manufacturing
DBR (Drum-Buffer-Rope) in Lean Manufacturing
DDMRP (Demand Driven MRP) in Lean Manufacturing
Delivery Performance in Lean Manufacturing
Deming, W. Edwards in Lean Manufacturing
Design Freeze (DF) in Lean Manufacturing
DFMA (Design for Manufacturing and Assembly) in Lean Manufacturing
DFSS (Design for Six Sigma) in Lean Manufacturing
Digital Twin in Lean Manufacturing
Diseconomies of scale in Lean Manufacturing
DMADV (Define, Measure, Analyze, Design, Verify) in Lean Manufacturing
DMAIC (Define, Measure, Analyze, Improve and Control) in Lean Manufacturing
DOE (Design of Experiments) in Lean Manufacturing
DPM (Defects per Million) in Lean Manufacturing
DQC (Delivery, Quality, Cost) in Lean Manufacturing
E
Earliest Due Date (EDD) in Lean Manufacturing
Economies of Scale in Lean Manufacturing
ECR (Engineering Change Request) in Lean Manufacturing
ECRS (eliminate, combine, rearrange, simplify) in Lean Manufacturing
EFQM Excellence Model (European Foundation for Quality Management Excellence Model) in Lean Manufacturing
Engineer to Order (ETO) in Lean Manufacturing
English System of Manufacturing in Lean Manufacturing
EOQ (Economic order quantity) in Lean Manufacturing
EPEI (Every Part Every Interval) in Lean Manufacturing
ERP (Enterprise resource planning) in Lean Manufacturing
F
FACTUAL (Focus, Approach, Converge, Test, Understand, Apply, Leverage) in Lean Manufacturing
Fake Lean in Lean Manufacturing
Fayolism in Lean Manufacturing
FBS (Final Build Sequence) in Lean Manufacturing
FIFO (First In First Out) in Lean Manufacturing
First Time Through in Lean Manufacturing
FISH (First In Still Here) in Lean Manufacturing
Fish Bone Diagram in Lean Manufacturing
Fixed Repeating Schedule in Lean Manufacturing
Flexible Manpower Line in Lean Manufacturing
Flexible Manufacturing System (FMS) in Lean Manufacturing
Flow Shop in Lean Manufacturing
FMEA (Failure Modes and Effects Analysis) in Lean Manufacturing
Focused Factory in Lean Manufacturing
Fordism in Lean Manufacturing
Forming Storming Norming Performing in Lean Manufacturing
FRS (Final Requirement Sheet) in Lean Manufacturing
G
Gantt Chart in Lean Manufacturing
Gemba Walk in Lean Manufacturing
Greenfield in Lean Manufacturing
H
Harada Method in Lean Manufacturing
Hawthorne Effect in Lean Manufacturing
Heijunka Box in Lean Manufacturing
Heinrich Accident Triangle in Lean Manufacturing
Hidden Factory in Lean Manufacturing
High Mix Low Volume (HMLV) in Lean Manufacturing
HIPPO’s (Highest Paid Person’s Opinion) in Lean Manufacturing
Holonic Manufacturing System in Lean Manufacturing
I
Iceberg Model in Lean Manufacturing
Improvement KPI (Improvement Key Performance Indicator) in Lean Manufacturing
Industry 4.0 in Lean Manufacturing
Information Flow in Lean Manufacturing
Interrelationship Digraph (ID) in Lean Manufacturing
Ishikawa Diagram in Lean Manufacturing
ISO 18404 in Lean Manufacturing
Item Specific Dunnage in Lean Manufacturing
J
JI (Job Instructions) in Lean Manufacturing
Ji Koutei Kanketsu in Lean Manufacturing
JM (Job Methods) in Lean Manufacturing
Job Enrichment in Lean Manufacturing
Job Shop in Lean Manufacturing
JR (Job Relation) in Lean Manufacturing
Juran, Joseph M. in Lean Manufacturing
JUSE (Japanese Union of Scientists and Engineers) in Lean Manufacturing
Just in Sequence (JIS) in Lean Manufacturing
Just in Time (JIT) in Lean Manufacturing
K
Kaizen in Lean Manufacturing
Kaizen Blitz in Lean Manufacturing
Kaizen Event in Lean Manufacturing
Kaizen Group in Lean Manufacturing
Kanban Card System in Lean Manufacturing
Karakuri Kaizen in Lean Manufacturing
Karoshi in Lean Manufacturing
Kata in Lean Manufacturing
Kingman’s formula in Lean Manufacturing
Kitting in Lean Manufacturing
KPI (Key Performance Indicator) in Lean Manufacturing
KPI Tree (Key Performance Indicator Tree) in Lean Manufacturing
KPR (Key performance Resource) in Lean Manufacturing
KPT (Keep, Problem, Try) in Lean Manufacturing
L
LAMDA (Look, Ask, Model, Discuss, Act) in Lean Manufacturing
Lead Time in Lean Manufacturing
Leader Standard Work in Lean Manufacturing
Leader Standard Work (LSW) in Lean Manufacturing
Lean in Lean Manufacturing
Lean 2.0 in Lean Manufacturing
Lean consumption in Lean Manufacturing
Lean Enterprise in Lean Manufacturing
Lean Manufacturing in Lean Manufacturing
Lean Production in Lean Manufacturing
Lean Religion in Lean Manufacturing
LIFO (Last in, First Out) in Lean Manufacturing
Lights out Factory in Lean Manufacturing
Liker, Jeffrey in Lean Manufacturing
Line Balancing in Lean Manufacturing
Little’s Law in Lean Manufacturing
Low Mix High Volume (LMHV) in Lean Manufacturing
M
Make to Order (MTO) in Lean Manufacturing
Make to Stock (MTS) in Lean Manufacturing
Mass Customization in Lean Manufacturing
Mass Production in Lean Manufacturing
Material Flow in Lean Manufacturing
Matrix Diagram in Lean Manufacturing
MBO (Management by Objectives) in Lean Manufacturing
MBWA (Management by Walking Around) in Lean Manufacturing
MCE (Manufacturing Cycle Efficiency) in Lean Manufacturing
M-CONWIP (Multiple Constant Work In Progress) in Lean Manufacturing
MES (Manufacturing Execution System) in Lean Manufacturing
MIFA (Material and Information Flow Analysis) in Lean Manufacturing
MIFD (Material and Information Flow Diagrams) in Lean Manufacturing
Mikara Unpan in Lean Manufacturing
Milk Run in Lean Manufacturing
Mind Map in Lean Manufacturing
MOM (Manufacturing Operations Management System) in Lean Manufacturing
Monitoring KPI (Monitoring Key Performance Indicator) in Lean Manufacturing
Monozukuri in Lean Manufacturing
Monument in Lean Manufacturing
MOST (Maynard Operation Sequence Technique) in Lean Manufacturing
Moving Assembly Line in Lean Manufacturing
MQB (“Modularer Querbaukasten”, German for Modular Transversal Toolkit) in Lean Manufacturing
MRP (Material requirements planning) in Lean Manufacturing
MTBF (Meantime Between Failures) in Lean Manufacturing
MTM (Methods-Time Measurement) in Lean Manufacturing
MTTF (Mean Time To Failure) in Lean Manufacturing
MTTR (Mean Time to Repair) in Lean Manufacturing
Multi Machine Handling in Lean Manufacturing
N
NUMMI (New United Motor Manufacturing Inc.) in Lean Manufacturing
O
OAE (Overall (production) Asset Efficiency) in Lean Manufacturing
OEE (Overall Equipment Effectiveness or Overall Equipment Efficiency.) in Lean Manufacturing
OFE (Overall Factory Efficiency; also Overall (semiconductor) Fab Effectiveness) in Lean Manufacturing
OGSM (Objectives, Goals, Strategies and Measures) in Lean Manufacturing
OHSA (Occupational Health and Safety) in Lean Manufacturing
OKR (Objectives and Key Results) in Lean Manufacturing
OLE (Overall Line Efficiency) in Lean Manufacturing
OMCD (Operations Management Consulting Division) in Lean Manufacturing
One Piece Flow in Lean Manufacturing
One Up One Down in Lean Manufacturing
One-Piece Flow Production System in Lean Manufacturing
On-the-job training (OTJ or OJT, both abbreviations are in use) in Lean Manufacturing
OODA (Observe, Orient, Decide, Act) in Lean Manufacturing
OPDCA (Observe, Plan, Do, Check, Act) in Lean Manufacturing
OPE (Overall People/Process Effectiveness) in Lean Manufacturing
Operation Due Date (ODD) in Lean Manufacturing
Operational Excellence in Lean Manufacturing
Order Penetration Point in Lean Manufacturing
OTE (Overall Throughput Efficiency) in Lean Manufacturing
OTIF (On Time In Full) in Lean Manufacturing
P
Pacemaker in Lean Manufacturing
Pack by Light in Lean Manufacturing
Pareto Analysis in Lean Manufacturing
Pareto Principle in Lean Manufacturing
Parkinson’s Law in Lean Manufacturing
PCE (Process cycle efficiency) in Lean Manufacturing
PD (Program Development) in Lean Manufacturing
PDCA (Plan-Do-Check-Act) in Lean Manufacturing
PDPC (Process Decision Program Chart) in Lean Manufacturing
PDSA (Plan, Do Study, Act) in Lean Manufacturing
PEC (Process Evaluation Checklist) in Lean Manufacturing
PEE (Production Equipment Efficiency) in Lean Manufacturing
PERT (Program evaluation and review technique) in Lean Manufacturing
Peter Principle in Lean Manufacturing
PFEP (Plan for Every Part) in Lean Manufacturing
Pick by Light in Lean Manufacturing
Pitch in Lean Manufacturing
PLM (Product Lifecycle Management) in Lean Manufacturing
Point Kaizen in Lean Manufacturing
Point of Use in Lean Manufacturing
Pointing and Calling in Lean Manufacturing
POLCA (Paired-cell Overlapping Loops of Cards with Authorization) in Lean Manufacturing
POOGI (Process Of Ongoing Improvement) in Lean Manufacturing
PPAP (Production Part Approval Process) in Lean Manufacturing
PPM (Part per million) in Lean Manufacturing
Predetermined Motion Time System (PMTS) in Lean Manufacturing
Prioritization Matrix in Lean Manufacturing
Problem Solving in Lean Manufacturing
Process Map in Lean Manufacturing
Production Kanban in Lean Manufacturing
Project Shop in Lean Manufacturing
Pull in Lean Manufacturing
Pulse Line in Lean Manufacturing
Purchase to Order (PTO) in Lean Manufacturing
Purchase to Stock (PTS) in Lean Manufacturing
Push in Lean Manufacturing
Q
QC (Quality Circle) in Lean Manufacturing
QCD (Quality, Cost, Delivery) in Lean Manufacturing
QCDF (Quality, Cost, Delivery, Flexibility) in Lean Manufacturing
QCDMS (Quality, Cost, Delivery, Morale, Safety) in Lean Manufacturing
QDC (Quick Die Change) in Lean Manufacturing
QFD (Quality Function Deployment) in Lean Manufacturing
QRM (Quick Response Manufacturing) in Lean Manufacturing
Quad of Aims in Lean Manufacturing
Qualification Matrix in Lean Manufacturing
Quality Assurance Matrix (QA Matrix) in Lean Manufacturing
R
Rabbit Chase in Lean Manufacturing
RACI (Responsible, Accountable, Consulted, and Informed) in Lean Manufacturing
RCM (Reliability Centered Maintenance) in Lean Manufacturing
Reach in Lean Manufacturing
Reconfigurable Manufacturing System in Lean Manufacturing
Red X in Lean Manufacturing
REFA in Lean Manufacturing
Resident Engineer in Lean Manufacturing
Robust Manufacturing System in Lean Manufacturing
Root Cause Analysis (RCA) in Lean Manufacturing
RQL (Rejectable Quality Level or formerly Rejectable Quality Limit) in Lean Manufacturing
Run Chart in Lean Manufacturing
S
Sankey diagram in Lean Manufacturing
Scrum in Lean Manufacturing
SDCA (Standardize, Do, Check, Act) in Lean Manufacturing
Seiketsu and Shitsuke in Lean Manufacturing
Seiri in Lean Manufacturing
Seisan Hoshiki in Lean Manufacturing
Seiso in Lean Manufacturing
Seiton in Lean Manufacturing
Sequential Pull System in Lean Manufacturing
Shadow board in Lean Manufacturing
Shainin System in Lean Manufacturing
Ship to Line in Lean Manufacturing
Shop Floor Management in Lean Manufacturing
Shop Floor Meeting in Lean Manufacturing
Single Minute Exchange of Die (SMED) in Lean Manufacturing
SIPOC Diagram (Suppliers, Inputs, Process, Outputs, Customers) in Lean Manufacturing
Six Step Problem Solving in Lean Manufacturing
Skills Matrix in Lean Manufacturing
SMART (specific, measurable, attainable, relevant, time-bound) in Lean Manufacturing
SMED (Single Minute Exchange of Die) in Lean Manufacturing
SOP (Start of Production) in Lean Manufacturing
Spaghetti Diagram in Lean Manufacturing
SPC (Statistical Process Control) in Lean Manufacturing
SPS (Set Part Supply) in Lean Manufacturing
SQDC (Safety, Quality, Delivery, and Cost) in Lean Manufacturing
SQPC (Safety, Quality, Productivity, Cost) in Lean Manufacturing
Standard Work in Lean Manufacturing
Standard Work Type 1-3 in Lean Manufacturing
Statistical Process control (SPC) in Lean Manufacturing
Statistical quality control (SQC) in Lean Manufacturing
Stock Keeping Unit (SKU) in Lean Manufacturing
Suggestion System in Lean Manufacturing
Supermarket in Lean Manufacturing
Supply Chain in Lean Manufacturing
Supply Chain Management (SCM) in Lean Manufacturing
Swim Lane Diagram in Lean Manufacturing
System Entry Point in Lean Manufacturing
System Takt in Lean Manufacturing
T
Takt Time (German for pulse or beat) in Lean Manufacturing
Taylor, Frederick Winslow (March 20, 1856 – March 21, 1915) in Lean Manufacturing
Taylorism in Lean Manufacturing
TBS (Temporary Build Sequence) in Lean Manufacturing
T-Cards in Lean Manufacturing
TEEP (Total Effective Equipment Performance) in Lean Manufacturing
Theory X in Lean Manufacturing
Theory Y in Lean Manufacturing
Theory Z in Lean Manufacturing
Therbligs in Lean Manufacturing
Throughput in Lean Manufacturing
TIM WOOD in Lean Manufacturing
TMC (Toyota Motor Corporation) in Lean Manufacturing
TMU (Time Measurement Unit) in Lean Manufacturing
TNGA (Toyota New Global Architecture) in Lean Manufacturing
To Do List in Lean Manufacturing
TOC (Theory of Constraints) in Lean Manufacturing
Total Productive Maintenance in Lean Manufacturing
Toyota in Lean Manufacturing
Toyota Manager Evaluation in Lean Manufacturing
Toyota Production System in Lean Manufacturing
TPDS (Toyota Product Development System) in Lean Manufacturing
TPM in Lean Manufacturing
TPS (Toyota Production System) in Lean Manufacturing
TQC (Total Quality Control) in Lean Manufacturing
Traceability in Lean Manufacturing
Transport Kanban in Lean Manufacturing
Tree Diagram in Lean Manufacturing
Triangle Kanban in Lean Manufacturing
True North in Lean Manufacturing
Tsurube Houshiki in Lean Manufacturing
Turnkey Project in Lean Manufacturing
Turnover in Lean Manufacturing
Turtle Diagram in Lean Manufacturing
TVAL (Toyota Verification of Assembly) in Lean Manufacturing
TWI (Training Within Industry) in Lean Manufacturing
U
U-Line in Lean Manufacturing
Utilization in Lean Manufacturing
V
Value Add (VA) in Lean Manufacturing
Value Network Map in Lean Manufacturing
Value Stream in Lean Manufacturing
Value Stream Mapping in Lean Manufacturing
Vendor Managed Inventory (VMI) in Lean Manufacturing
Visual Management in Lean Manufacturing
Volvoism in Lean Manufacturing
VSD (Value Stream Design) in Lean Manufacturing
VSM in Lean Manufacturing
VSM (Value Stream Mapping) in Lean Manufacturing
W
waste elimination in Lean Manufacturing
Waste Walk in Lean Manufacturing
WCL (World Class Logistics) in Lean Manufacturing
WCM (World Class Manufacturing) in Lean Manufacturing
WIP (Work in Progress) in Lean Manufacturing
Work Standard in Lean Manufacturing
X
X Matrix in Lean Manufacturing
XYZ Analysis in Lean Manufacturing
OTHERS
5S in Lean Manufacturing