Lean Manufacturing Glossary

Important definitions and terminologies used in Lean Manufacturing

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A

AAR (After Action Review) in Lean Manufacturing

A-B Control in Lean Manufacturing

ABC Analysis in Lean Manufacturing

ABC Warehouse in Lean Manufacturing

ABC XYZ Analysis in Lean Manufacturing

Active Period Method in Lean Manufacturing

Adaptable Manufacturing System in Lean Manufacturing

Affinity Diagram in Lean Manufacturing

Agile in Lean Manufacturing

Agile Manifest in Lean Manufacturing

Agile Manufacturing System in Lean Manufacturing

American System of Manufacturing in Lean Manufacturing

Amoeba Management in Lean Manufacturing

Andon Line in Lean Manufacturing

APQP (Advanced Product Quality Planning) in Lean Manufacturing

AQL (Acceptable Quality Level or formerly Acceptable Quality Limit) in Lean Manufacturing

Assembly Cell in Lean Manufacturing

Assembly Line in Lean Manufacturing

Autonomation in Lean Manufacturing

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B

Baton Touch in Lean Manufacturing

Black Belt in Lean Manufacturing

Blame Game in Lean Manufacturing

BOM (Bill of Materials) in Lean Manufacturing

BOSCARD (Background, Objectives, Scope, Constraints, Assumptions, Risks and Deliverables) in Lean Manufacturing

Bottleneck in Lean Manufacturing

Bottleneck Walk in Lean Manufacturing

Bowling Chart in Lean Manufacturing

BPMN (Business Process Model and Notation) in Lean Manufacturing

Brainstorming in Lean Manufacturing

Brownfield in Lean Manufacturing

Bubble Diagram in Lean Manufacturing

Bucket Brigade in Lean Manufacturing

Buffer in Lean Manufacturing

Bullwhip Effect in Lean Manufacturing

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C

C/O (Change Over) in Lean Manufacturing

CAPM (Certified Associate in Project Management) in Lean Manufacturing

Cardboard Engineering in Lean Manufacturing

Cargo Cult Science in Lean Manufacturing

CCPM (Critical Chain Project Management) in Lean Manufacturing

Cellular manufacturing in Lean Manufacturing

Chalk Circle in Lean Manufacturing

Change Agent in Lean Manufacturing

Change Over Time in Lean Manufacturing

COBACABANA (Control of Balance by Card Based Navigation) in Lean Manufacturing

Continuous Flow in Lean Manufacturing

CONWIP (Constant Work in Progress) in Lean Manufacturing

Critical Path (CP) in Lean Manufacturing

Customer Takt in Lean Manufacturing

Cycle Time in Lean Manufacturing

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D

Dantotsu in Lean Manufacturing

Dashboard in Lean Manufacturing

DBR (Drum-Buffer-Rope) in Lean Manufacturing

DDMRP (Demand Driven MRP) in Lean Manufacturing

Delivery Performance in Lean Manufacturing

Deming, W. Edwards in Lean Manufacturing

Design Freeze (DF) in Lean Manufacturing

DFMA (Design for Manufacturing and Assembly) in Lean Manufacturing

DFSS (Design for Six Sigma) in Lean Manufacturing

Digital Twin in Lean Manufacturing

Diseconomies of scale in Lean Manufacturing

DMADV (Define, Measure, Analyze, Design, Verify) in Lean Manufacturing

DMAIC (Define, Measure, Analyze, Improve and Control) in Lean Manufacturing

DOE (Design of Experiments) in Lean Manufacturing

DPM (Defects per Million) in Lean Manufacturing

DQC (Delivery, Quality, Cost) in Lean Manufacturing

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E

Earliest Due Date (EDD) in Lean Manufacturing

Economies of Scale in Lean Manufacturing

ECR (Engineering Change Request) in Lean Manufacturing

ECRS (eliminate, combine, rearrange, simplify) in Lean Manufacturing

EFQM Excellence Model (European Foundation for Quality Management Excellence Model) in Lean Manufacturing

Engineer to Order (ETO) in Lean Manufacturing

English System of Manufacturing in Lean Manufacturing

EOQ (Economic order quantity) in Lean Manufacturing

EPEI (Every Part Every Interval) in Lean Manufacturing

ERP (Enterprise resource planning) in Lean Manufacturing

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F

FACTUAL (Focus, Approach, Converge, Test, Understand, Apply, Leverage) in Lean Manufacturing

Fake Lean in Lean Manufacturing

Fayolism in Lean Manufacturing

FBS (Final Build Sequence) in Lean Manufacturing

FIFO (First In First Out) in Lean Manufacturing

First Time Through in Lean Manufacturing

FISH (First In Still Here) in Lean Manufacturing

Fish Bone Diagram in Lean Manufacturing

Fixed Repeating Schedule in Lean Manufacturing

Flexible Manpower Line in Lean Manufacturing

Flexible Manufacturing System (FMS) in Lean Manufacturing

Flow Shop in Lean Manufacturing

FMEA (Failure Modes and Effects Analysis) in Lean Manufacturing

Focused Factory in Lean Manufacturing

Fordism in Lean Manufacturing

Forming Storming Norming Performing in Lean Manufacturing

FRS (Final Requirement Sheet) in Lean Manufacturing

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G

Gantt Chart in Lean Manufacturing

Gemba Walk in Lean Manufacturing

Greenfield in Lean Manufacturing

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H

Harada Method in Lean Manufacturing

Hawthorne Effect in Lean Manufacturing

Heijunka Box in Lean Manufacturing

Heinrich Accident Triangle in Lean Manufacturing

Hidden Factory in Lean Manufacturing

High Mix Low Volume (HMLV) in Lean Manufacturing

HIPPO’s (Highest Paid Person’s Opinion) in Lean Manufacturing

Holonic Manufacturing System in Lean Manufacturing

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I

Iceberg Model in Lean Manufacturing

Improvement KPI (Improvement Key Performance Indicator) in Lean Manufacturing

Industry 4.0 in Lean Manufacturing

Information Flow in Lean Manufacturing

Interrelationship Digraph (ID) in Lean Manufacturing

Ishikawa Diagram in Lean Manufacturing

ISO 18404 in Lean Manufacturing

Item Specific Dunnage in Lean Manufacturing

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J

JI (Job Instructions) in Lean Manufacturing

Ji Koutei Kanketsu in Lean Manufacturing

JM (Job Methods) in Lean Manufacturing

Job Enrichment in Lean Manufacturing

Job Shop in Lean Manufacturing

JR (Job Relation) in Lean Manufacturing

Juran, Joseph M. in Lean Manufacturing

JUSE (Japanese Union of Scientists and Engineers) in Lean Manufacturing

Just in Sequence (JIS) in Lean Manufacturing

Just in Time (JIT) in Lean Manufacturing

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K

Kaizen in Lean Manufacturing

Kaizen Blitz in Lean Manufacturing

Kaizen Event in Lean Manufacturing

Kaizen Group in Lean Manufacturing

Kanban Card System in Lean Manufacturing

Karakuri Kaizen in Lean Manufacturing

Karoshi in Lean Manufacturing

Kata in Lean Manufacturing

Kingman’s formula in Lean Manufacturing

Kitting in Lean Manufacturing

KPI (Key Performance Indicator) in Lean Manufacturing

KPI Tree (Key Performance Indicator Tree) in Lean Manufacturing

KPR (Key performance Resource) in Lean Manufacturing

KPT (Keep, Problem, Try) in Lean Manufacturing

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L

LAMDA (Look, Ask, Model, Discuss, Act) in Lean Manufacturing

Lead Time in Lean Manufacturing

Leader Standard Work in Lean Manufacturing

Leader Standard Work (LSW) in Lean Manufacturing

Lean in Lean Manufacturing

Lean 2.0 in Lean Manufacturing

Lean consumption in Lean Manufacturing

Lean Enterprise in Lean Manufacturing

Lean Manufacturing in Lean Manufacturing

Lean Production in Lean Manufacturing

Lean Religion in Lean Manufacturing

LIFO (Last in, First Out) in Lean Manufacturing

Lights out Factory in Lean Manufacturing

Liker, Jeffrey in Lean Manufacturing

Line Balancing in Lean Manufacturing

Little’s Law in Lean Manufacturing

Low Mix High Volume (LMHV) in Lean Manufacturing

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M

Make to Order (MTO) in Lean Manufacturing

Make to Stock (MTS) in Lean Manufacturing

Mass Customization in Lean Manufacturing

Mass Production in Lean Manufacturing

Material Flow in Lean Manufacturing

Matrix Diagram in Lean Manufacturing

MBO (Management by Objectives) in Lean Manufacturing

MBWA (Management by Walking Around) in Lean Manufacturing

MCE (Manufacturing Cycle Efficiency) in Lean Manufacturing

M-CONWIP (Multiple Constant Work In Progress) in Lean Manufacturing

MES (Manufacturing Execution System) in Lean Manufacturing

MIFA (Material and Information Flow Analysis) in Lean Manufacturing

MIFD (Material and Information Flow Diagrams) in Lean Manufacturing

Mikara Unpan in Lean Manufacturing

Milk Run in Lean Manufacturing

Mind Map in Lean Manufacturing

MOM (Manufacturing Operations Management System) in Lean Manufacturing

Monitoring KPI (Monitoring Key Performance Indicator) in Lean Manufacturing

Monozukuri in Lean Manufacturing

Monument in Lean Manufacturing

MOST (Maynard Operation Sequence Technique) in Lean Manufacturing

Moving Assembly Line in Lean Manufacturing

MQB (“Modularer Querbaukasten”, German for Modular Transversal Toolkit) in Lean Manufacturing

MRP (Material requirements planning) in Lean Manufacturing

MTBF (Meantime Between Failures) in Lean Manufacturing

MTM (Methods-Time Measurement) in Lean Manufacturing

MTTF (Mean Time To Failure) in Lean Manufacturing

MTTR (Mean Time to Repair) in Lean Manufacturing

Multi Machine Handling in Lean Manufacturing

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N

NUMMI (New United Motor Manufacturing Inc.) in Lean Manufacturing

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O

OAE (Overall (production) Asset Efficiency) in Lean Manufacturing

OEE (Overall Equipment Effectiveness or Overall Equipment Efficiency.) in Lean Manufacturing

OFE (Overall Factory Efficiency; also Overall (semiconductor) Fab Effectiveness) in Lean Manufacturing

OGSM (Objectives, Goals, Strategies and Measures) in Lean Manufacturing

OHSA (Occupational Health and Safety) in Lean Manufacturing

OKR (Objectives and Key Results) in Lean Manufacturing

OLE (Overall Line Efficiency) in Lean Manufacturing

OMCD (Operations Management Consulting Division) in Lean Manufacturing

One Piece Flow in Lean Manufacturing

One Up One Down in Lean Manufacturing

One-Piece Flow Production System in Lean Manufacturing

On-the-job training (OTJ or OJT, both abbreviations are in use) in Lean Manufacturing

OODA (Observe, Orient, Decide, Act) in Lean Manufacturing

OPDCA (Observe, Plan, Do, Check, Act) in Lean Manufacturing

OPE (Overall People/Process Effectiveness) in Lean Manufacturing

Operation Due Date (ODD) in Lean Manufacturing

Operational Excellence in Lean Manufacturing

Order Penetration Point in Lean Manufacturing

OTE (Overall Throughput Efficiency) in Lean Manufacturing

OTIF (On Time In Full) in Lean Manufacturing

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P

Pacemaker in Lean Manufacturing

Pack by Light in Lean Manufacturing

Pareto Analysis in Lean Manufacturing

Pareto Principle in Lean Manufacturing

Parkinson’s Law in Lean Manufacturing

PCE (Process cycle efficiency) in Lean Manufacturing

PD (Program Development) in Lean Manufacturing

PDCA (Plan-Do-Check-Act) in Lean Manufacturing

PDPC (Process Decision Program Chart) in Lean Manufacturing

PDSA (Plan, Do Study, Act) in Lean Manufacturing

PEC (Process Evaluation Checklist) in Lean Manufacturing

PEE (Production Equipment Efficiency) in Lean Manufacturing

PERT (Program evaluation and review technique) in Lean Manufacturing

Peter Principle in Lean Manufacturing

PFEP (Plan for Every Part) in Lean Manufacturing

Pick by Light in Lean Manufacturing

Pitch in Lean Manufacturing

PLM (Product Lifecycle Management) in Lean Manufacturing

Point Kaizen in Lean Manufacturing

Point of Use in Lean Manufacturing

Pointing and Calling in Lean Manufacturing

POLCA (Paired-cell Overlapping Loops of Cards with Authorization) in Lean Manufacturing

POOGI (Process Of Ongoing Improvement) in Lean Manufacturing

PPAP (Production Part Approval Process) in Lean Manufacturing

PPM (Part per million) in Lean Manufacturing

Predetermined Motion Time System (PMTS) in Lean Manufacturing

Prioritization Matrix in Lean Manufacturing

Problem Solving in Lean Manufacturing

Process Map in Lean Manufacturing

Production Kanban in Lean Manufacturing

Project Shop in Lean Manufacturing

Pull in Lean Manufacturing

Pulse Line in Lean Manufacturing

Purchase to Order (PTO) in Lean Manufacturing

Purchase to Stock (PTS) in Lean Manufacturing

Push in Lean Manufacturing

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Q

QC (Quality Circle) in Lean Manufacturing

QCD (Quality, Cost, Delivery) in Lean Manufacturing

QCDF (Quality, Cost, Delivery, Flexibility) in Lean Manufacturing

QCDMS (Quality, Cost, Delivery, Morale, Safety) in Lean Manufacturing

QDC (Quick Die Change) in Lean Manufacturing

QFD (Quality Function Deployment) in Lean Manufacturing

QRM (Quick Response Manufacturing) in Lean Manufacturing

Quad of Aims in Lean Manufacturing

Qualification Matrix in Lean Manufacturing

Quality Assurance Matrix (QA Matrix) in Lean Manufacturing

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R

Rabbit Chase in Lean Manufacturing

RACI (Responsible, Accountable, Consulted, and Informed) in Lean Manufacturing

RCM (Reliability Centered Maintenance) in Lean Manufacturing

Reach in Lean Manufacturing

Reconfigurable Manufacturing System in Lean Manufacturing

Red X in Lean Manufacturing

REFA in Lean Manufacturing

Resident Engineer in Lean Manufacturing

Robust Manufacturing System in Lean Manufacturing

Root Cause Analysis (RCA) in Lean Manufacturing

RQL (Rejectable Quality Level or formerly Rejectable Quality Limit) in Lean Manufacturing

Run Chart in Lean Manufacturing

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S

Sankey diagram in Lean Manufacturing

Scrum in Lean Manufacturing

SDCA (Standardize, Do, Check, Act) in Lean Manufacturing

Seiketsu and Shitsuke in Lean Manufacturing

Seiri in Lean Manufacturing

Seisan Hoshiki in Lean Manufacturing

Seiso in Lean Manufacturing

Seiton in Lean Manufacturing

Sequential Pull System in Lean Manufacturing

Shadow board in Lean Manufacturing

Shainin System in Lean Manufacturing

Ship to Line in Lean Manufacturing

Shop Floor Management in Lean Manufacturing

Shop Floor Meeting in Lean Manufacturing

Single Minute Exchange of Die (SMED) in Lean Manufacturing

SIPOC Diagram (Suppliers, Inputs, Process, Outputs, Customers) in Lean Manufacturing

Six Step Problem Solving in Lean Manufacturing

Skills Matrix in Lean Manufacturing

SMART (specific, measurable, attainable, relevant, time-bound) in Lean Manufacturing

SMED (Single Minute Exchange of Die) in Lean Manufacturing

SOP (Start of Production) in Lean Manufacturing

Spaghetti Diagram in Lean Manufacturing

SPC (Statistical Process Control) in Lean Manufacturing

SPS (Set Part Supply) in Lean Manufacturing

SQDC (Safety, Quality, Delivery, and Cost) in Lean Manufacturing

SQPC (Safety, Quality, Productivity, Cost) in Lean Manufacturing

Standard Work in Lean Manufacturing

Standard Work Type 1-3 in Lean Manufacturing

Statistical Process control (SPC) in Lean Manufacturing

Statistical quality control (SQC) in Lean Manufacturing

Stock Keeping Unit (SKU) in Lean Manufacturing

Suggestion System in Lean Manufacturing

Supermarket in Lean Manufacturing

Supply Chain in Lean Manufacturing

Supply Chain Management (SCM) in Lean Manufacturing

Swim Lane Diagram in Lean Manufacturing

System Entry Point in Lean Manufacturing

System Takt in Lean Manufacturing

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T

Takt Time (German for pulse or beat) in Lean Manufacturing

Taylor, Frederick Winslow (March 20, 1856 – March 21, 1915) in Lean Manufacturing

Taylorism in Lean Manufacturing

TBS (Temporary Build Sequence) in Lean Manufacturing

T-Cards in Lean Manufacturing

TEEP (Total Effective Equipment Performance) in Lean Manufacturing

Theory X in Lean Manufacturing

Theory Y in Lean Manufacturing

Theory Z in Lean Manufacturing

Therbligs in Lean Manufacturing

Throughput in Lean Manufacturing

TIM WOOD in Lean Manufacturing

TMC (Toyota Motor Corporation) in Lean Manufacturing

TMU (Time Measurement Unit) in Lean Manufacturing

TNGA (Toyota New Global Architecture) in Lean Manufacturing

To Do List in Lean Manufacturing

TOC (Theory of Constraints) in Lean Manufacturing

Total Productive Maintenance in Lean Manufacturing

Toyota in Lean Manufacturing

Toyota Manager Evaluation in Lean Manufacturing

Toyota Production System in Lean Manufacturing

TPDS (Toyota Product Development System) in Lean Manufacturing

TPM in Lean Manufacturing

TPS (Toyota Production System) in Lean Manufacturing

TQC (Total Quality Control) in Lean Manufacturing

Traceability in Lean Manufacturing

Transport Kanban in Lean Manufacturing

Tree Diagram in Lean Manufacturing

Triangle Kanban in Lean Manufacturing

True North in Lean Manufacturing

Tsurube Houshiki in Lean Manufacturing

Turnkey Project in Lean Manufacturing

Turnover in Lean Manufacturing

Turtle Diagram in Lean Manufacturing

TVAL (Toyota Verification of Assembly) in Lean Manufacturing

TWI (Training Within Industry) in Lean Manufacturing

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U

U-Line in Lean Manufacturing

Utilization in Lean Manufacturing

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V

Value Add (VA) in Lean Manufacturing

Value Network Map in Lean Manufacturing

Value Stream in Lean Manufacturing

Value Stream Mapping in Lean Manufacturing

Vendor Managed Inventory (VMI) in Lean Manufacturing

Visual Management in Lean Manufacturing

Volvoism in Lean Manufacturing

VSD (Value Stream Design) in Lean Manufacturing

VSM in Lean Manufacturing

VSM (Value Stream Mapping) in Lean Manufacturing

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W

waste elimination in Lean Manufacturing

Waste Walk in Lean Manufacturing

WCL (World Class Logistics) in Lean Manufacturing

WCM (World Class Manufacturing) in Lean Manufacturing

WIP (Work in Progress) in Lean Manufacturing

Work Standard in Lean Manufacturing

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X

X Matrix in Lean Manufacturing

XYZ Analysis in Lean Manufacturing

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OTHERS

5S in Lean Manufacturing

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