Certified Six Sigma Black Belt Professional Course Outline


Course Outline
 

 

Enterprise-Wide Deployment

  • Enterprise-Wide View: Understand how Six Sigma applies across an entire organization.
  • Leadership: Explore the role of leadership in driving Six Sigma initiatives.
  • Organizational Process Management and Measures: Learn how to manage and measure processes effectively.
  • Impact on Stakeholders: Identify how Six Sigma affects customers, employees, and investors.
  • CTx Requirements: Understand critical-to-quality (CTQ), critical-to-cost (CTC), and other key metrics.
  • Benchmarking: Compare performance against industry standards for continuous improvement.
  • Business Performance Measures: Learn to assess business success through key performance indicators (KPIs).
  • Financial Measures: Understand cost savings, ROI, and other financial impacts of Six Sigma.

Team Management

  • Team Formation: Learn how to build a strong and effective Six Sigma team.
  • Team Facilitation: Understand techniques for guiding team discussions and problem-solving.
  • Team Dynamics: Explore interpersonal relationships and collaboration within teams.
  • Time Management: Learn strategies for managing project timelines and resources.
  • Decision-Making Tools: Use structured tools to make data-driven decisions.
  • Management and Planning Tools: Apply tools like SWOT, fishbone diagrams, and process mapping.
  • Team Performance Evaluation and Reward: Understand methods for assessing and incentivizing team success.

Define Phase

  • Voice of the Customer (VoC): Capture customer needs and translate them into project goals.
  • Project Charter: Learn to create a project charter outlining scope, goals, and deliverables.
  • Project Tracking: Monitor progress using Six Sigma tracking tools.

Measure Phase

  • Process Characteristics: Identify key process variables affecting performance.
  • Data Collection: Learn techniques for gathering accurate and relevant data.
  • Measurement Systems: Ensure reliable measurement methods for Six Sigma analysis.
  • Statistics: Apply statistical tools to analyze process performance.
  • Probability: Understand probability concepts for quality control and risk assessment.
  • Process Capability: Evaluate how well a process meets customer specifications.

Analyze Phase

  • Modeling and Measuring Between Variables: Understand relationships between process factors.
  • Hypothesis Testing: Use statistical methods to validate improvements.
  • FMEA (Failure Mode and Effects Analysis): Identify potential failures and their impact.
  • Other Analysis Methods: Explore additional analytical tools like regression analysis.

Improve Phase

  • Design of Experiments (DOE): Conduct controlled experiments to optimize processes.
  • Waste Elimination: Learn Lean principles to reduce waste and improve efficiency.
  • Cycle-Time Reduction: Identify ways to minimize process delays.
  • Kaizen and Kaizen Blitz: Apply continuous improvement techniques for rapid change.
  • Theory of Constraints (TOC): Focus on eliminating bottlenecks to improve flow.
  • Implementation: Develop action plans for deploying Six Sigma solutions.
  • Risk Analysis and Mitigation: Identify and minimize potential project risks.

Control Phase

  • Statistical Process Control (SPC): Use control charts to maintain process stability.
  • Other Control Tools: Explore additional tools like poka-yoke (error-proofing).
  • Maintain Control: Implement strategies to sustain improvements over time.
  • Sustain Improvements: Ensure long-term success through continuous monitoring.

Design for Six Sigma (DFSS)

  • Common Design Methodologies: Learn DMADV (Define, Measure, Analyze, Design, Verify) and other methods.
  • DFX (Design for X): Focus on designing for quality, cost, manufacturability, and reliability.
  • Robust Design and Process: Develop resilient processes that withstand variations.
  • Special Design Tools: Apply advanced tools like TRIZ (Theory of Inventive Problem Solving).

 

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