Table of Content
Basic Welding joints
- Types of weld
- Root gap
- Heat affected zone
- Leg length
- Parent metal
- Fusion penetration
- Reinforcement
- Root
- Root face
- Root run
- Root penetration
- Run
- Sealing run
- Backing run
- Threat thickness
- Toe of weld
- Weld face
- Weld junction
- Fusion face
- Fusion zone
Methods of pipe welding by Arc
- Advantages of welded pipe
- Methods of pipe welding
- Types of pipe joints
- Welding of pipe butt joints
- Pipe welding positions
- During the welding of butt joints the pipe may be
- Pipe welding by arc by continuous rotation method
- Setting the pipe for welding
- Welding of a pipe butt joint by segmental welding
Pipe welding by Arc in fixed positions
- Welding procedure of M.S pipe butt joint by arc in fixed (5G) position
- Advantages of H/P pipe welding
Principle of arc welding
- Metallic arc welding
Basic electricity as applied to welding
- Cooper
- Ohm’s law
- The law states
- Application of ohm’s law
Polarity in DC Arc welding
- Arc length and its effects
- Arc length
- Medium, normal arc
- Long arc
- Short arc
- Effects of different arc length
- Arc welding electronics
- Method of flux coasting
- Coating factor
- Storage of Electronics
- Remember a moisture-affected electrode
- Always pickup the right electrodes that will provide
- Storage of electrodes
- Drying electrodes
- Indicates of electrodes affected by moisture are
Tig Welding process and equipment
- TIG welding
- TIG welding equipment
- Gas regulator, flow meter
- Advantages of Tig welding process
Power source of Tig welding – types, applications – care and maintenance
- Power source for GTAW
- Types of power source
High frequency unit and DC suppressor unit
- High frequency unit
- Care and maintenance of HF unit
Properties and uses of Argon and helium gas – ceramic shield
- Shielding gases
- Properties of argon and helium gas
- Gases for TIG welding of aluminum Argon gas
Tungsten electrodes – type – uses
- Tungsten electrodes
- Electrodes of four different types are used
- Composite tungsten electrode with strips of tungsten with thorium attached
- For edge wleds
- Current density
Weld symbol and welding symbol-Description and uses
- Necessity
- Elementary symbols
- Supplementary symbols
Inspection of weld (NDT) Visual inspection
- Necessity of inspection
- Types of tests
- Visual inspection before welding
- Visual inspection during welding
- Cheackpoints for inspection
- Testing welds
- Necessity of testing of welds
- Types of testing
- Non-destructive testing (NOT)
- Destructivetesting
Methods of Non-distructive tests
- Common non-distructive testing
- Special non – destructive tests
- Liquid penetrant test
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