Table of Content
5S Basics
- Quality and Relevance
- TQM
- Lean Basics
- Lean Value and Techniques
- What is 5S
- Why 5S?
- 5S Benefits
- Phase 1 - Sort (Seiri)
- Phase 2 - Set in Order (Seiton)
- Phase 3 - Shine (Seiso)
- Phase 4 - Standardize (Seiketsu)
- Phase 5 - Sustain (Shitsuke)
- 5S History
Wastes
- Mudas or Waste
- Waste Elimination Techniques
- Muda Removal
Sort
- Definition
- Need for Sort
- How to Sort
- Unneeded Items
- Disposal Methods
- Red Tag Method
- Practicing SORT
Set in order
- Set in Order Definition
- Benefits
- Set in order Importance
- Issues Addressed by Set in order
- Examples – Set in Order
- Standardization
- Visual Controls
- Implementing Set in Order
- 5S Map Based Implementation
- Practicing Set in Order
Shine
- Definition – Shine
- Need for Shine
- Implementing Shine
- Practicing Shine
Standardize
- Definition – Standardize
- Relevance of Standardize
- Implementing Standardize
- Prevention
- Practicing Standardize
Sustain
- Sustain Definition
- Issues Addressed by Sustain
- Importance of Sustain
- Implement Sustain
- Sustain Tools and Techniques
- Practicing Sustain
5S Planning
- Introduction
- 5S Project Specification
- 5S Project Structure
- Establishing 5S Project Controls
- PDCA
- Preparing 5S Roadmap
5S Implementation
- Impediments
- 5S Implementation
- 5S Implementation Steps
- Guidelines for Implementing 5S
- 5S Implementation Checklist
- Sustaining Improvement
- Self-Assessment Framework
- Self-Assessment Methodologies
- Audit and Review
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